Assemble first corner of work area

Insert the M5x10mm Button Head Screws into the extrusion bracket as shown. Loosely thread a tee nut onto the end of each screw. On the side of the extrusion bracket (gusset) that has 2 holes, thread the M5x10mm Button Head Screw through the hole that's furthest from the corner.

Slide the extrusion bracket (gusset) onto the shorter of the 2 extrusions (26049-04 958mm long

Slide the longer of the 2 black extrusions (26049-02, 1000mm long) through the other side of the extrusion bracket (gusset).

Use one waste board extrusion and one waste board tee track to set the correct location of the 1000mm rail. Then use a 3mm hex key to secure the extrusion bracket (gusset) to each extrusion.

Install hardware for first waste board slat

Thread one screw into each nut, as shown below.

Slide screws with tee nuts into the top extrusion slots, as shown. Two screws should be slid into the 1000mm extrusion, and 1 screw should be slid into the 958mm extrusion. You will have to slide it into the 958mm extrusion from the back.

Install first waste board slat

Align the MDF slat with the edges of the base extrusions, then secure it in place by tightening the three screws.

Install crossmembers

Loosely thread 3 M5x12mm Button Head Screws with 3 M5 Tee Nuts. Slide 2 of the Screws and Tee Nuts through one of the 898mm extrusions and 1 through the other extrusion as picture below.

Coming from the left side, slide the extrusion with screw and tee nut into the middle of the waste board slat as pictured below, ensuring that it is touching the black extrusion on the other side of the waste board slat.

Slide the other extrusion with the 2 screws and tee nuts along the top side of the waste board slat, ensuring the silver extrusion is perpendicular to the black extrusion on the right side. Tighten the screws to the waste board slats using a 3mm hex key.

Assemble tee tracks

Each section of tee track has 5 holes drilled in it. We will be installing oversized washers on the second and fourth holes, as shown below.

Use a 2.5mm hex key to insert the M4 x 10mm button head screw into the appropriate hole of the tee track.

Add an oversized washer onto the screw, then an M4 Nylon nut.

Tighten using your 2.5mm hex key with a 7mm wrench. Repeat this for the second and fourth hole in each of the three tee tracks.

Secure waste board panels

Using your hands, squeeze all the waste board parts together such that the waste board slates and t slot extrusions are all touching one another.

Line up the front of each panel with the front edge of the black extrusion. Secure each panel in place.

Tighten the button head screws attached through the waste board slats with a 3mm hex key.

Tighten the button head screws at the center of each waste board slat.

Repeat this for all four of the MDF slats, ensuring that all of the screws attaching the waste board slats are tight and aligned. Using a 2.5mm hex key, tighten the 3 screws on each tee track.

Install rear 1000mm extrusion

Onto each of the 2 extrusion brackets (gussets), thread 2 M5x10 button head screws onto M5 tee nuts. Slide each extrusion bracket into the ends of the 958mm extrusion and secure using a 3mm hex key, ensuring the bracket is aligned to the end of the extrusion. Insert a tee nut into the top channel of each 958mm extrusion per the image below.

Slide the rear 1000mm extrusion across the back of the machine and onto the angle brackets.

Secure the rear 1000mm extrusion by tightening the angle brackets. Be sure to check that the extrusions are perpendicular to each other and that the extrusion brackets are tight to each extrusion. If centered properly, there should be about a ~1in gap on either end of the extrusion.

Secure rear silver extrusion

Thread 2 M5x10 button head screws through an extrusion bracket and onto M5 twist on tee nuts, per the image below. Repeat for the second extrusion bracket.

Press the extrusion bracket into the corner between the silver and black extrusions at the back of the waste board slats.

Using a 3mm hex key, tighten the screws on the extrusion bracket.

The back section of the waste board should now look like the below picture, and all extrusion brackets should be tightened.

Install back board

Slide the last 3 M5 tee nuts into the top channel of the rear extrusion.

Place the MDF back board on top of the extrusions, ensuring that the cut outs align with the t tracks on the main waste board. Slide the tee nuts along each extrusion to align with the notches in the back board.

Slide 2 flat washers onto each M5x12mm button head screw.

Using a 3mm hex key, secure the MDF back board to the tee nuts, ensuring that the washers are laying on top of the back board.

Install threaded inserts

Flip the waste board over so you can access the back side of the waste board slats.

Using a 5mm hex key or drill equipped with the 5mm hex driver bit, install the threaded inserts into the back of the waste board slats into the pre-drilled holes. Be sure not to over tighten the threaded inserts and only install as far as the threaded inserts sitting on top of the MDF.

Install remaining angle brackets

Thread 2 M5x10 button head screws through an extrusion bracket and onto M5 twist on tee nuts, per the image below. Repeat for the second extrusion bracket.

With the MDF back board towards you, place the extrusion brackets with twist on tee nuts into the outside corners on the center extrusion as pictured below.

Press the extrusion brackets into each corner and ensure they are contacting both the black and silver extrusions.

Using a 3mm hex key, tighten the screws on the extrusion brackets.

Your waste board frame is now complete and should like the below picture.

In this section you'll be assembling the work area of your machine.

Install first tee track

Insert one M4 tee nut into the top slot of each of the 3 extrusions that run side to side.

Place the tee track on top of the extrusions and thread an M4 x 8mm screw through the tee track and into each tee nut. Start with the black extrusion in the front. You may need to move the silver extrusions in order to line up the tee nuts with the holes in the tee track.

Slide the tee track extrusion to be lined up against the MDF slat.

Install second MDF slat

Thread 3 M5x12 Button Head Screws onto 3 M5 Tee Nuts. Slide 2 of the screws/tee nuts onto the rear extrusion and 1 onto the middle extrusion as pictured below. Slide the remaining 2 tee nuts onto the black front extrusion.

Align the 2 screws on the rear silver extrusion to the spacing on the waste board slat, and slide the slat onto the screws.

Align the front of the waste board slat to the two tee nuts in the black extrusion. Thread two M5 x 12mm button head screws through that waste board slat and into the tee nuts.

Slide the M5 screw on the center extrusion into the slot on the MDF slat.

Slide the MDF slat against the tee track. We will tighten these screws at the end, for now it is best to leave them a bit loose.

Thread the last M5x12mm button head screw with the tee nut, and slide it onto the center extrusion. Slide the screw/tee nut into the final slot on the board slat and tighten until snug using a 3mm hex key.

Install second tee track

Following the process from earlier, insert one M4 tee nut into the top slot of each of the 3 extrusions that run side to side. Place the tee track on top of the extrusions and thread an M4 x 8mm screw through the tee track and into each tee nut. Start with the black extrusion in the front.

Slide the tee track extrusion to be lined up against the MDF slat as pictured below.

Install third MDF slat

Thread 3 M5x12 Button Head Screws onto 3 M5 Tee Nuts. Slide 2 of the screws/tee nuts onto the rear extrusion and 1 onto the middle extrusion as pictured below. Slide the remaining 2 tee nuts onto the black front extrusion.

Align the 2 screws on the rear silver extrusion to the spacing on the waste board slat, and slide the slat onto the screws.

Align the front of the waste board slat to the two tee nuts in the black extrusion. Thread two M5 x 12mm button head screws through that waste board slat and into the tee nuts.

Thread the last M5x12mm button head screw with the tee nut, and slide it onto the center extrusion. Slide the screw/tee nut into the final slot on the board slat and tighten until snug using a 3mm hex key.

Install third tee track

Following the process from earlier, insert one M4 tee nut into the top slot of each of the 3 extrusions that run side to side. Place the tee track on top of the extrusions and thread an M4 x 8mm screw through the tee track and into each tee nut. Start with the black extrusion in the front.

Slide the tee track extrusion to be lined up against the MDF slat as pictured below.

Install fourth MDF slat

Thread 3 M5x12 Button Head Screws onto 3 M5 Tee Nuts. Slide 2 of the screws/tee nuts onto the FRONT extrusion and 1 onto the middle extrusion as pictured below. Slide the remaining 2 tee nuts onto the REAR extrusion. Note, this is the opposite process from previous steps.

Slide 2 M5 tee nuts into the silver extrusion, aligning the spacing with the holes in the waste board slat.

Align the 2 screws on the front black extrusion to the spacing on the waste board slat, and slide the slat onto the screws.

Secure the waste board slat to the extrusion using 2 M5x12mm button head screws threaded onto the tee nuts as pictured below.

Install second 958mm extrusion

Thread 2 M5x10mm button head screws through the extrusion bracket (gusset) onto M5 tee nuts. Slide one side of the extrusion bracket (gusset) onto the 958mm black extrusion per the picture below.

Thread the remaining M5x12mm button head screw onto the remaining tee nut and slide into the top of the 958mm extrusion. Tighten the extrusion bracket (gusset) to the 958mm extrusion using a 3mm hex key, ensuring that the extrusion bracket and extrusion end are aligned per the picture below.

Slide the extrusion bracket attached to the 958mm extrusion onto the 1000mm extrusion that the waste board slats are attached to, per the picture below.

Align the button head screw and tee nut to the hole on the waste board slat.

Slide the extrusion to under the waste board slat.

Align the extrusion with the edge of the MDF slat, and then tighten the M5x12mm screw that secures the waste board slat to the extrusion.